Our Solutions

Lab Scale Unit

Lab Scale Unit

Turning Research Into Scalable Technology

Scale-Up Engineering

Scale-Up Engineering

Transforming Laboratory Success Into Industrial Reality

Pilot Plants

Pilot Plants

Where Innovation Meets Reality

Demonstration Plants

Demonstration Plants

Building Stakeholder Confidence Through Technology Validation

Semi-Commercial Plants

Semi-Commercial Plants

The Final Step Before Commercial Success

Contract Research

Contract Research

Research That Creates Industrial Value

CATCEL Engineering Services

Process Design Engineering
Process Design Engineering

Conceptual to detailed process engineering solutions

Hydraulic Studies
Hydraulic Studies

Piping, pipeline, pump & network analysis

Equipment Sizing & Selection
Equipment Sizing & Selection

Right equipment for optimum performance

HAZOP & Process Safety Reviews
HAZOP & Process Safety Reviews

Identify hazards and improve process safety

Utility System Assessment
Utility System Assessment

Steam, cooling water, compressed air & more

Plant Troubleshooting
Plant Troubleshooting

Root cause analysis and practical solutions

Process Optimization
Process Optimization

Improve yield, efficiency and product quality

Debottlenecking Studies
Debottlenecking Studies

Remove constraints and increase plant capacity

Energy Efficiency Improvement
Energy Efficiency Improvement

Reduce energy consumption & costs

Plant Automation & Digitalization

PLC
Systems
SCADA
Platforms
DCS
Integration
HMI
Interfaces
Field
Instrumentation
Junction
Boxes
Industrial
Networking
Remote
Monitoring
Alarm
Management
Recipe
Management
Data Historian
& Analytics
IIoT
Connectivity
Real-Time
Visibility
Enhanced
Safety
Operational
Reliability
Data-Driven
Decisions
Higher
Efficiency

Catcel’s Systematic 14-Phase Execution Journey

Phase 01
Confidentiality Agreement

Execution of NDA files to protect client IP, followed by preliminary technical discussions.

Phase 1
Phase 02
Feasibility Evaluation

In-depth evaluations of chemical pathways, reaction mechanisms, and feed properties.

Phase 2
Phase 03
Basic Engineering

Preparation of PFD, Process Design Basis, P&ID, PBOM, Equipment Layout, and Plot Plan.

Phase 3
Phase 04
Detailed Engineering

Mass & Energy Balance calculations, Equipment & Instrument Sizing, and Datasheets.

Phase 4
Phase 05
HAZOP & Safety Review

Systematic Hazard studies to define relief sizes, interlocks, and safety loops.

Phase 5
Phase 06
Procurement & Vendor Mgmt

Procuring raw materials, vessels, control valves from pre-qualified global vendors.

Phase 6
Phase 07
Fabrication & Skid Mfg

Skid structural steel fabrication, vessel mounting, utility piping, and cable trays.

Phase 7
Phase 08
Quality Assurance & Insp.

Non-destructive testing, pressure tests (hydrostatic), and material certificates.

Phase 8
Phase 09
Internal Testing

Point-to-point instrument tests, calibrations, loop checks, and internal water-runs.

Phase 9
Phase 10
Factory Acceptance (FAT)

Comprehensive functional and wet testing in our workshop with client engineers.

Phase 10
Phase 11
Project Documentation

Compiling vendor data packages, loop sheets, metallurgy records, and manuals.

Phase 11
Phase 12
Packing & Logistics

Crating skids, applying moisture-barrier bags, and safe transport dispatching.

Phase 12
Phase 13
Install & Commissioning

Skid anchoring, utility tie-ins, electrical hookups, SAT, and full commissioning.

Phase 13
Phase 14
Training, Warranty & AMC

On-site training for plant operators, warranty audits, and AMC packages.

Phase 14

Project Timelines

LABORATORY UNITS
2 - 4 MONTHS
PILOT PLANTS
3 - 6 MONTHS
DEMONSTRATION PLANTS
6 - 10 MONTHS
SEMI-COMMERCIAL PLANTS
8 - 12 MONTHS

Timelines depend on process complexity, operating conditions, customization level and scope of supply.

Petrochemicals

Engineered For
Demanding Conditions

Temperature
-50°C to +1200°C

Cryogenic to Ultra-High
Temperature Applications

Pressure
Full Vacuum to 300 Barg

Wide Range Pressure Handling

Material of Construction
Metallic | Non-Metallic
Alloys | Exotic Materials

Custom MOC Selection